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Korea Process Technology KV-Series Virtical Planetary Ball Mills

KV-Series Virtical Planetary Ball Mills

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상품명 KV-Series Virtical Planetary Ball Mills
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제품상세정보

KV-Series Planetary Ball Mills

Overview

Vertical planetary ball mill is a necessary device of high-tech materials mixing, fine grinding, sample making, new product development and small batch production. Korprotec planetary ball mill owns small volume, high efficiency, low noise and functional features which is a ideal equipment for R&D institution, university, enterprises laboratory to get samples (each experiment can get four samples at the same time). It gets powder samples under the vacuum state when equipped with vacuum ball mill tank

Working Principle

Planetary Ball Mill has four ball grinding tanks installed on one turntable. When the turntable rotates, the tank axis makes planetary movements, the balls and samples inside the tanks are impacted strongly in high speed movement, and samples are eventually ground into powder. Various kinds of different materials can be ground by the mill with dry or wet method. Minimum granularity of ground powder can be as small as 0.1μm.

Feature

• Stable revolving speed of the gear transmission ensures the consistency and repeatability of the experiment

• Planetary movement principle is adopted in the machine, which has high speed, large energy, high efficiency, small Granularity

• Four powder samples from different sizes and different materials can be produced at one time

• The machine is controlled by frequency converter, you may choose ideal rotating speed according to expected experimental result.

• The converter is equipped with device of under voltage and over-current to protect the motor.

• The planetary ball mill has functions of timing power off, self-timing forward and reversal rotating. You may choose freely any operation modes of one-way direction, alternation, succession, time setting according to experimental needs, so as to improve efficiency of grinding

• Technical features of Korprotec Ball Mill: Low center of gravity, stable performance, compact structure, easy operation, reliable safety, lower noise, small loss.

• Safety switch is installed on the machine to prevent safety accident if the safety cover is opened while machine is running.

Applications

The planetary ball mill is widely used in many fields of geology, mine, metallurgy, electric industry, construction, ceramics, chemicals, light industry, medicine, environmental protection etc


Technical parameter

Semi-circil mode

Drive Mode Gear drive
Operation Mode Two or four grinding tanks working together
Max Load Capacity Less than 2/3 of total volume of grinding jars
Feed Size of Materials ≤3mm
Output Granule Minimum 0.1µm
Rotational Speed Ratio 1/2
Max.Continuous Operating Time 72 Hours
Materials of Jar stainless steel. agate, nylon, corundum, zirconia, etc

Technical Parameter Table(I) of Vertical Square Planetary Ball Mill (Semi-circle Type)
Type No Specification Volume of Each
Matched Pot
Quantity Remarks
KV-0.4 0.4L 50~100ml 4pcs Matched with vacuum mill pots from 50ml
KV-2 2L 50-500ml 4pcs Matched with vacuum mill pots from 50ml to 250ml
KV-4 4L 250-1000ml 4pcs Matched with vacuum mill pots from 50ml to 1000ml
KV-8 8L 1-2L 4pcs Matched with vacuum mill pots from 50ml to 1500ml
KV-10 10L 1-2.5L 4pcs Matched with vacuum mill pots from 1L to 2L
KV-12 12L 1-2.5L 4pcs Matched with vacuum mill pots from 1L to 2L
KV-16 16L 2-4L 4pcs Matched with vacuum mill pots from 1L to 3L

Technical Parameter Table(II) of Vertical Square Planetary Ball Mill (Semi-circle Type)
Mode Power
(KW)
Voltage Revolution
Speed(rpm)
Rotation
Speed(rpm)
Total
Timing(min)
Alternating Run Time of Forward
& Reversal Rotation (min)
Noise
≤db
KV-2 0.75 220V-60Hz 35-335 70-670 1-9999 1-999 60±5
KV-4 0.75 220V-60Hz 35-335 70-670 1-9999 1-999 60±5
KV-8 0.75 220V-60Hz 35-335 70-670 1-9999 1-999 60±5
KV-10 0.75 220V-60Hz 35-335 70-670 1-9999 1-999 60±5
KV-12 0.75 220V-60Hz 35-335 70-670 1-9999 1-999 60±5
KV-16 0.75 220V-60Hz 35-335 70-670 1-9999 1-999 60±5

Technical Parameter Table(III) of Vertical Square Planetary Ball Mill (Semi-circle Type)
Mode Powe(KW) Speed Control Mode Net Weight (kg) Dimension(mm)
KV-2 0.75 Frequency Control 80 750*470*590
KV-4 0.75 Frequency Control 80 750*470*590
KV-8 1.5 Frequency Control 132 880*560*670
KV-10 1.5 Frequency Control 132 880*560*670
KV-12 1.5 Frequency Control 132 880*560*670
KV-16 3 Frequency Control 203 950*600*710


Square mode

Drive Mode Gear drive
Operation Mode Two or four grinding tanks working together
Max Load Capacity Less than 2/3 of total volume of grinding jars
Feed Size of Materials ≤3mm
Output Granule Minimum 0.1µm
Rotational Speed Ratio 1/2
Max.Continuous Operating Time 72 Hours
Materials of Jar stainless steel.agate,nylon,corundum, zirconia,etc

Technical Parameter Table(I) of Vertical Square Planetary Ball Mill (Square Type)
Type No Specification Volume of Each
Matched Pot
Quantity Remarks
KV-2S 2L 50-500ml 4pcs Matched with vacuum mill pots from 50ml to 250ml
KV-4S 4L 250-1000ml 4pcs Matched with vacuum mill pots from 50ml to 1000ml
KV-6S 6L 1-1.5L 4pcs Matched with vacuum mill pots from 50ml to 1000ml
KV-8S 8L 1-2L 4pcs Matched with vacuum mill pots from 50ml to 1500ml
KV-10S 10L 1-2.5L 4pcs Matched with vacuum mill pots from 1L to 2L
KV-12S 12L 1-3L 4pcs Matched with vacuum mill pots from 1L to 2L

Technical Parameter Table(II) of Vertical Square Planetary Ball Mill (Square Type)
Model Power
(KW)
Voltage Revolution
Speed(rpm)
Rotation
Speed(rpm)
Total
Timing(min)
Alternating Run Time of Forward
& Reversal Rotation (min)
Noise
≤db
KV-2S 0.75 220V-60Hz 35-335 70-670 1-9999 1-999 60db
KV-4S 0.75 220V-60Hz 35-335 70-670 1-9999 1-999 60db
KV-6S 0.75 220V-60Hz 35-335 70-670 1-9999 1-999 60db
KV-8S 1.5 220V-60Hz 35-290 70-580 1-9999 1-999 60db
KV-10S 1.5 220V-60Hz 35-290 70-580 1-9999 1-999 60db
KV-12S 1.5 220V-60Hz 35-290 70-580 1-9999 1-999 60db

Technical Parameter Table(III) of Vertical Square Planetary Ball Mill (Semi-circle Type)
Model Powe(KW) Speed Control Mode Net Weight (kg) Dimension(mm)
KV-2S 0.75 Frequency Control 93 750*470*564
KV-4S 0.75 Frequency Control 93 750*470*564
KV-6S 0.75 Frequency Control 93 750*470*564
KV-8S 1.5 Frequency Control 150 900*600*640
KV-10S 1.5 Frequency Control 150 900*600*640
KV-12S 1.5 Frequency Control 150 900*600*640


Production mode

Drive Mode Gear drive
Operation Mode Two or four grinding tanks working together
Max Load Capacity Less than 2/3 of total volume of grinding jars
Feed Size of Materials Soft and Crispy material≤10mm,Other materials≤3mm
Output Granule Minimum 0.1µm
Rotational Speed Ratio 1/2
Max.Continuous Operating Time 72 Hours
Materials of Jar stainless steel.agate,nylon,corundum, zirconia,etc

Technical Parameter Table(I) of Vertical Square Planetary Ball Mill (Production Type)
Type No Specification Volume of Each
Matched Pot
Quantity Remarks
KV-20S 20L 2-5L 4pcs Matched with vacuum mill pots from 2L to 4L
KV-40S 40L 5-10L 4pcs Can be Matched with 5L Vacuum mill Pot
KV-60S 60L 10-15L 4pcs Can be Matched with 5L Vacuum mill Pot
KV-100S 100L 20-25L 4pcs Can be Matched with 5L Vacuum mill Pot

Technical Parameter Table(II) of Vertical Square Planetary Ball Mill (Production Type)
Mode Power
(KW)
Voltage Revolution
Speed(rpm)
Rotation
Speed(rpm)
Total
Timing(min)
Alternating Run Time of Forward
& Reversal Rotation (min)
Noise
≤db
KV-20S 4 380V-60Hz 25-215 50-430 1-9999 1-999 65db
KV-40S 5.5 380V-60Hz 20-195 40-390 1-9999 1-999 68db
KV-60S 7.5 380V-60Hz 27-174 40-260 1-9999 1-999 68db
KV-100S 11 380V-60Hz 27-160 40-240 1-9999 1-999 68db

Technical Parameter Table(III) of Vertical Square Planetary Ball Mill (Production Type)
Mode Powe(KW) Speed Control Mode Net Weight (kg) Dimension(mm)
KV-20S 4 Frequency Control 440 1200*760*920
KV-40S 5.5 Frequency Control 675 1400*850*1030
KV-60S 7.5 Frequency Control 875 1600*950*1120
KV-100S 11 Frequency Control 1100 1750*1100*1180


Accessories

Semi-circle mode

Material Volume of Mill Jar Diameter of Mill Ball (mm)
Stainless Steel 50ml,100ml,250ml,500ml,1L,1.5L,2L,2.5L,3L,4L 1-30mm
Zirconia 50ml,100ml,250ml,500ml,1L,1.5L,2L,3L,4L 1-30mm
Alumina 50ml,100ml,250ml,500ml,1L,1.5L,2L,3L 1-50mm
Tungsten Carbide 50ml,100ml,250ml,500ml,1L,1.5L 3-10mm
Agate 50ml,100ml,150ml,250ml,300ml,400ml,500ml,1L,1.5L,2L 6-35mm
Iron Core PU - 15-30mm
Nylon 50ml,100ml,250ml,500ml,1L,1.5L,2L,2.5L,3L,4L -
PU 50ml,100ml,250ml,500ml,1L,1.5L,2L,2.5L,3L,4L -
PTFE 50ml,100ml,250ml,500ml,1L,1.5L,2L,2.5L,3L,4L -

Square mode

Material Volume of Mill Jar Diameter of Mill Ball (mm)
Stainless Steel 50ml,100ml,250ml,500ml,1L,1.5L,2L,2.5L,3L 1-30mm
Zirconia 50ml,100ml,250ml,500ml,1L,1.5L,2L,3L 1-30mm
Alumina 50ml,100ml,250ml,500ml,1L,1.5L,2L,3L 1-50mm
Tungsten Carbide 50ml,100ml,250ml,500ml,1L,1.5L 3-10mm
Agate 50ml,100ml,150ml,250ml,300ml,400ml,500ml,1L,1.5L,2L 6-35mm
Iron Core PU - 15-30mm
Nylon 50ml,100ml,250ml,500ml,1L,1.5L,2L,2.5L,3L -
PU 50ml,100ml,250ml,500ml,1L,1.5L,2L,2.5L,3L -
PTFE 50ml,100ml,250ml,500ml,1L,1.5L,2L,2.5L,3L -

Production mode

Material Volume of Mill Jar Diameter of Mill Ball (mm)
Stainless Steel 2L,2.5L,3L,4L,5L,10L,15L,20L,25L 1-30mm
Zirconia 2L,3L,4L,5L 1-30mm
Alumina 2L,3L,5L,10L 1-50mm
Tungsten Carbide - 3-10mm
Agate 2L 6-35mm
Iron Core PU - 15-30mm
Nylon 2L,2.5L,3L,4L,5L,10L,15L,20L,25L -
PU 2L,2.5L,3L,4L,5L,10L,15L,20L,25L -
PTFE 2L,2.5L,3L,4L,5L,10L -


We provide all kinds of mill pots in any matched size, which are made from following materials of agate, Alumina corundum ceramics, zirconia ceramics, silicon nitride ceramics, carborundum ceramics, stainless steel, high wear resistant steel, manganese steel, nylon, PU, cemented carbide, crystal glass, and etc.

Material Volume of Mill Jar Diameter of Mill Ball (mm) Image
Stainless Steel 50ml,100ml,250ml,500ml,1L,1.5L,2L,2.5L,3L,4L 1-30mm
Stainless Steel (for vacuum) 50ml,100ml,250ml,500ml,1L,1.5L,2L,3L,4L,5L 1-30mm
Zirconia 50ml,100ml,250ml,500ml,1L,1.5L,2L,3L,4L 1-30mm
Alumina 50ml,100ml,250ml,500ml,1L,1.5L,2L,3L 1-50mm
Tungsten Carbide 50ml,100ml,250ml,500ml,1L,1.5L 3-10mm
Agate 50ml,100ml,150ml,250ml,300ml,400ml,500ml,1L,1.5L,2L 6-35mm
Nylon 50ml,100ml,250ml,500ml,1L,1.5L,2L,2.5L,3L,4L -
PU 50ml,100ml,250ml,500ml,1L,1.5L,2L,2.5L,3L,4L -
PTFE 50ml,100ml,250ml,500ml,1L,1.5L,2L,2.5L,3L,4L -



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